Hi-Temp Solar Pool Heaters

A Hi-Temp System heating a pool in Minnesota. Hi-Temp Solar Collectors have a solar collector surface made from a special synthetic rubber material. Because it is flexible, Hi-Temp solar collectors conform to irregular surfaces and can be laid on the ground. Hi-Temp Assembled Solar Collectors are four feet or two feet wide and we make them in lengths of 15, 20, 25, 30, 35 and 40 feet. The injection molded headers are two-inch inside diameter.   A hip roof header is available for custom applications.

Hi-Temp Solar Collectors are versatile. They are cemented to the mounting surface and can run horizontally along a roof parallel to the eve or vertically up the roof. They work well on a flat roof where you may not want to penetrate the surface with mounting screws.

You can buy the Hi-Temp solar collector surface and headers separately and field-assemble solar collectors in any length up to 100 feet. You can lay these on the ground or on a flat roof for large commercial pools. You may find that to be more economical than building racks for panel type solar collectors.

Designing your Hi-Temp Solar System

We recommend a that you make your total solar collector area equal to at least 50 percent of the square feet of pool surface area. If you use more collector area, your pool will be even warmer and you will have a longer swimming season.

You can create a system using Hi-Temp assembled collectors. They are all four feet wide and range in length from 15 to 40 feet, with areas from 60 to 160 square feet. Multiply the surface area of your pool by 0.5 and select Hi-Temp solar collectors that total that amount, or more.

Hi-Temp Solar Collectors

Part No.

Size (Ft.)

Area (ft².)

Weight (lbs.)

 

Part No.

Size (ft.)

Area (ft².)

Weight (lbs.)

1025

4 x 15

60

53

1026

2 x 15

30

27

1030

4 x 20

80

68

1031

2 x 20

40

35

1035

4 x 25

100

85

1036

2 x 25

50

43

1040

4 x 30

120

102

1041

2 x 30

60

52

1045

4 x 35

140

119

1046

2 x 35

70

60

1050

4 x 40

160

136

1051

2 x 40

80

69

To make up a system you need one collector kit per collector and one system kit per row of collectors.

Description

Part Number

System Kit

1102

Collector Kit

1101

If you need a gap between collectors due to an obstruction such as a chimney or skylight, use the split row kit.

Description

Part Number

Split Row Kit

1103

Add a vacuum relief valve and a check valve to roof-mounted systems

Description

Part Number

Vacuum Relief Valve

1106

Check Valve 2"

3034

Check Valve 1 ½"

3039

To hold down your Hi-Temp system on a roof or a rack you can use either adhesive or strap.

To hold down a system with adhesive, you will need three cartridges of Solarbond Adhesive per hundred square feet of solar collector area.

To determine how many strap kits you will need for your system, add up the lengths of all of the solar collectors in your system and divide by eighty.

Description

Part Number

Solarbond Adhesive

4011

Hi-Temp Strap Hold-Down Kit, 80 ft.

1104

Hi-Temp Strap Hold-Down Kit, 25 ft.

1105

Hi-Temp Solar System Kits

To make it even easier to select a solar system for your pool, we offer complete solar heating systems matched to popular pool sizes. The Kits consist of assembled collectors, controls and fittings for a ground mounted system. . If the system is to be roof or rack mounted, add the indicated mounting kit.

Recommended Minimum System Sizes

Pool Size

12 x 24

16 x 32

18 x 36

20 x 40

20 x 50

Pool Area (sq. ft.)

288

528

648

800

1000

Kit Part Number

1224

1632

1836

2040

2050

Solar Collector Size (ft.)

4 x 20

4 x 25

4 x 30

4 x 35

4 x35

Number of Collectors

2

3

3

3

4

Solar Collector Area (sq. ft.)

160

300

360

420

560

Solar Collector Area as % of Pool Area

56%

57%

56%

53%

56%

Mounting Kit for Roof or Rack Part Number

1840

1842

1842

1844

1845

Larger Systems for a Longer Pool Season

Kit Part Number

1224X

1632X

1836X

2040X

2050X

Solar Collector Size (ft.)

4 x 15

4 x 30

4 x 35

4 x 35

4 x 35

Number of Collectors

3

3

3

4

5

Solar Collector Area (sq. ft.)

180

360

420

560

700

Solar Collector Area as % of Pool Area

63%

68%

65%

70%

70%

Mounting Kit for Roof or Rack Part Number

1840

1842

1844

1845

1846

Control Systems

You may select either a manual or a fully automatic control for your solar system. A manual control has a 3-way manual valve. By turning its handle you can shut off the solar system in bad weather or at night when the pump is running. This is important, because if the water flows through the solar system in cold or rainy weather it can actually cool the pool.

The Automatic Control System senses the water temperature of the pool and the amount of available solar energy. It will automatically turn on your solar system whenever the water temperature is below the temperature you have selected, provided there is enough solar energy to heat your pool. A pool with an automatic control will almost always be warmer than one with a manual control. The Automatic Control System has a weatherproof, fully automatic electronic control panel, sensors and motor driven valve. To identify an automatic solar system, add the suffix "A" to the part number.

If you initially select a manual system and later decide to upgrade to automatic, you can do so with the Automatic Control Conversion Kit.

Description

Part Number

Automatic Control System

5006A

Automatic Control Conversion Kit

5014

Manual Control Valve 1 ½-2"

5011

Manual Control Valve 2-2 ½"

5011A

Custom Collectors

If you need solar collectors of a special size or solar collectors more than 40 feet long we offer the Hi-Temp Custom Collector System. You buy the Hi-Temp headers and the solar collector surface separately. Then cut the EPDM rubber solar collector surface to the desired length and field-assemble solar collectors by pushing the collector tubes over barbed nipples that are integral with the headers. You can make custom solar collectors up to 100 feet long.

We even offer a Hip-Roof/Valley Header that lets you form the collector to fit a hip roof or one with valleys. You will get more solar surface area on the roof and the solar system will be more attractive.

Description

Part Number

Hi-Temp Solar Collector Mat

4001

Hi-Temp Molded Header 2" x 4 ft.

2080

Hi-Temp Molded Header 2" x 2 ft.

2081

Hi-Temp Quick-Fab Header, 2" Hip Roof or Valley

2013

 

Hi-Temp Technical Information

Solar Collector Specifications Part Number

1025

1030

1035

1040

1045

1050

Nominal Widths are 2 ft. or 4 ft. Overall lengths (feet)

15

20

25

30

35

40

Installed Width 2 ft. wide/4 ft. wide (inches)

26.25 /49.5

26.25/49.5

26.25/49.5

26.25/49.5

26.25/49.5

26.25/49.5

Space Between Absorbers When Installed (inches)

2.6

2.6

2.6

2.6

2.6

2.6

Header Inside Diameter (inches)

2

2

2

2

2

2

Net 4-Foot Wide Collector Area (square feet)

58.75

78.33

97.92

117.5

137.08

156.67

Net 2-Foot Wide Collector Area (square feet)

29.38

39.17

48.96

58.75

68.54

78.34

Net Weight Empty 2 ft. wide/4 ft. wide (pounds)

24/48

32/64

40/80

48/96

56/112

64/128

Water Capacity 2 ft. wide/4 ft. wide (gallons)

1.9/3.8

2.3/4.6

2.7/5.4

3.2/6.3

3.6/7.1

4/7.9

Weight with Water 2 ft. wide/4 ft. wide (pounds)

40/80

51/102

62.5/125

74/148

85.5/171

97/194

Recommended Water Flow 2 ft./4 ft. (gal. per min.)

3/6

4/8

5/10

6/12

7/14

8/16

Pressure loss @ Recommended Flow Rate (psi/ft. hd.)

0.10/0.20

0.17/0.40

0.32/0.75

0.52/1.20

0.82/1.90

1.20/2.80

Maximum Operating Pressure (psi)

30

30

30

30

30

30

Absoptivity

0.97

0.97

0.97

0.97

0.97

0.97

Emmisivity

0.92

0.92

0.92

0.92

0.92

0.92

Heating Capacity (Btu/sq. ft./day)

900

900

900

900

900

900

Heating Capacity 4 ft. wide (Btu/coll./day)

52,900

70,500

88,100

105,800

123,400

141,000

Heating Capacity 2 ft. wide (Btu/coll./day)

26,450

35,250

44,050

52,900

61,700

70,500

Hi-Temp Materials

Hi-Temp Features

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